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Hanwha E&C uses gasfication technology to produce hydrogen and carbon monoxide

By Lim Chang-won Posted : August 24, 2022, 15:41 Updated : August 24, 2022, 15:41

[Courtesy of KIER]

SEOUL -- Hanwha E&C, a builder affiliated with South Korea's Hanwha Group, will produce high-value-added chemical raw materials such as hydrogen and carbon monoxide by using a gasification technology transferred by a state-run research body.

Gasification converts organic or fossil-based carbonaceous materials in high temperatures, with a controlled amount of oxygen or steam into carbon monoxide, hydrogen, and carbon dioxide. The resulting gas mixture is called syngas or producer gas used as the hydrogen source in fuel cells.

Based on a gasification technology using hydrocarbon-based raw materials, a research team from the Korea Institute of Energy Research (KIER) has produced syngas with a hydrogen and carbon monoxide ratio of more than 90 percent from waste plastic pyrolysis oil, which has limited use. 

With waste plastic pyrolysis oil, the gasification process can produce a wide range of high-value derivatives ranging from basic special chemicals to power generation fuel. "Through the transfer of waste plastic pyrolysis oil gasification technology, we have secured low-carbon hydrogen production technology," Hanwha E&C's plant business head Ra Il-suk said in a statement on August 24.  

"This technology transfer is commercializing our gasification process design and operation technology developed with our own technology. It is expected to greatly contribute to the construction of a resource circulation economy for carbon neutrality by resourcing waste plastics into high-value-added products," said Ra Hol-won, a KIER researcher.

Ra's team incompletely burned waste plastic pyrolysis oil with limited oxygen steam in a high-temperature and high-pressure gasifier to produce synthetic gas mainly composed of hydrogen and carbon monoxide. Hydrogen was produced through refining, conversion and separation. 

Pyrolysis is a time-taking process using extreme heat and pressure to break down long-chain hydrocarbon plastic waste into shorter-chain hydrocarbons that can be reused in the petrochemical industry as source materials including high-quality oil. Recycled oil is processed into medium crude and light oil to be used in the production of lubricants and fuels.

Pyrolysis recycling is widely researched in South Korea to address concerns about waste plastics. The Ministry of Environment has formed a task force involving research institutes, private companies and academics to popularize pyrolysis recycling. 

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